Electrical and Communications Systems for MCi Carbon’s Kooragang Island Carbon Capture Facility

Key Delivery Achievements

• Seamless collaboration between electrical, instrumentation, and mechanical teams under tight timeframes
• Integration of communication and control cabling into process structures with minimal redesign
• Establishment of a compliant, scalable power and control backbone suitable for future process modules
• Strict adherence to environmental, WHS, and heavy industrial safety protocols

Challenges & Solutions

The research-focused nature of the project meant that design parameters evolved continuously as new process data was generated.

To maintain project momentum and accuracy, AVE implemented:

• Progressive handovers and sectional commissioning, enabling early testing and validation of subsystems
• Adaptive design management, ensuring documentation and schematics evolved with design changes
• Close coordination with MCi and other contractors to maintain program alignment and avoid scope clashes

A Strong Electrical Backbone for Australia’s Next Generation of Carbon Capture Technology

The project delivered a safe, efficient, and expandable electrical and communications system that now supports continuous pilot-scale operations at MCi Carbon’s Kooragang Island facility. The upgraded infrastructure has improved plant reliability and uptime, enabling consistent testing and the ongoing development of MCi’s mineral carbonation processes. AVE Technologies also established a scalable electrical foundation that will support future process modules and the wider replication of MCi’s carbon capture technology as it moves toward commercial deployment.

This successful delivery has further strengthened the long-term partnership between AVE and MCi, with ongoing support provided for commissioning, maintenance, upgrades, and future expansion.

Overall, the MCi Carbon Kooragang Island project highlights AVE Technologies’ capability in delivering technically complex, environmentally focused industrial solutions. Through adaptive engineering, collaborative delivery, and a strong commitment to safety and sustainability, AVE played a key role in advancing one of Australia’s most innovative carbon utilisation initiatives—setting a benchmark for sustainable industrial innovation and carbon-to-product technology in the region.

AVE Technologies is one of the largest multi-faceted electrotechnology companies in NSW. We have a team of over 70 employees, including specialists in each field, who can collaborate to provide a comprehensive, integrated solution for any project.

From small business phone and CCTV systems to large-scale, fully integrated technology projects for various industries like financial institutions, schools and universities, mining sites, sporting clubs and government facilities – we do it all!

Incorporating Electrical, Data Cabling, Control Systems, Audio Visual, Security Cameras & CCTV, Intercom Systems, Operational Technology, PA Systems, Telephone Systems, MATV and Excavator and Plant GPS Systems.

Don’t hesitate to get in touch if you have any questions or need help planning your next project!